Master & Mold Making
Foundation of Excellence in Production
Master Model Creation
Following the wax casting process, we meticulously prepare a master model that serves as the foundation for all future replications. The exceptional quality of details and thorough cleaning of this master model is absolutely crucial, as it becomes the keystone of successful production. Every subtle feature and finish on the master will be reflected in all subsequent molds, making this step vital for achieving consistent, high-quality results.
In this example the feathers are reworked to ensure the detail is clear enough to be transferred to the mold.
Advanced Mold Making
Master models are used to create precise molds for jewelry replication. The choice of mold material is crucial, with different types of rubber and silicone offering unique advantages for various applications. Our expertise in selecting and working with these materials ensures optimal results for each piece.
Mold Making Materials & Tools
Silicone Molds
High Detail, Quick Process
Silicone molds offer exceptional detail reproduction and quick processing time. While they have a shorter lifespan, they are ideal for capturing intricate designs and delicate features.
Rubber Molds
Variable Hardness Options
Available in different hardness levels to suit various piece types. These molds require vulcanization but offer superior durability and longevity for production runs.
Vulcanization Equipment
Precision Processing
Our vulcanization tools ensure precise temperature and pressure control during the mold making process, essential for creating durable, high-quality rubber molds.
Rubber Cutting Process
After vulcanization, the rubber or silicone mold must be carefully cut to extract the master model. This delicate process requires expert precision to create perfect parting lines that allow for easy wax injection while maintaining the mold's integrity. Each cut is strategically planned to ensure optimal production quality.
Quality Control
Every mold undergoes thorough quality control inspection before entering production. We meticulously check for vulcanization consistency, cutting precision, and overall mold integrity. Test injections are performed to verify that each mold produces perfect replicas, ensuring there are no defects from either the vulcanization process or the cutting procedure.